Commercial agitation equipment has applications across many
diverse industries, including paint production, pharmaceutical manufacturing
and food processing. Regardless of the application, it is important that the
equipment employed is designed with several key factors in mind. Examples of
these parameters include the type and density of materials to be combined,
quantities involved, environmental conditions and the desired end product
result. With this information, designers and engineers can develop mixing
equipment and solutions to achieve the desired results for each individual
situation.
Improvements in agitation equipment design have led to
substantial advancements in the food processing equipment design services. Thanks to this
technology, food manufacturers have been able to achieve greater economies of
scale in their production efforts, while demonstrating noticeable improvements
in food quality and safety. A lot of tweaking and testing was required for this
to occur, however. Clearly, there is a huge difference between mixing up a
small batch of pastry dough in a test kitchen and achieving the same end
results on a consistent basis in much larger quantities. The challenge is to be
able to translate the results from smaller test situations to larger scale
production environments. Custom-designed agitation equipment makes this
possible.
Here are 3 Ways Advances in Commercial Agitation Equipment
Has Benefited the Food Processing Industry:
1. Saves time. As the saying goes, "time is money"
and professional agitation equipment can yield tremendous savings in this area.
Compared with test kitchen mixers, industrial mixing equipment is much larger
and is therefore able to process larger batches at a time. This directly
translates into substantial time savings. Furthermore, industrial versions are
usually more powerful and able to process an individual batch more quickly.
What takes ten minutes in a test kitchen might only take two or three in an
industrial mixer.
2. Uses fewer ingredients. Agitation equipment can also lead
to greater economies in terms of the amount of raw ingredients used during the
production process. For example, well-designed mixing equipment can reduce
waste by effectively removing more ingredients from the sides of the mixing
container. By leaving less unincorporated residue in the vessel, a smaller
amount of waste by-product is produced. This leads to higher yield and
increased profitability for the food processor.
3. Requires less energy. Designers and engineers who develop
commercial agitation equipment are always on the lookout for ways to save on
energy costs during the production process. However, product quality and
consistency cannot be sacrificed to achieve this end. Therefore, they must find
the "wasted" energy within the process and eliminate it, while
maintaining the level of input needed to produce the desired end result. A
static mixer which involves no moving parts is one type of agitation equipment
that uses less energy than traditional mechanical options. With these mixers,
ingredients are injected into a piping configuration where they are swirled and
combined. Although this type of mixer won't work in all situations, they do
provide substantial energy cost savings in the appropriate settings.
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